Apple
OEM : Computer and Electronic
Apple Inc. is an American multinational technology company that specializes in consumer electronics, computer software and online services. Apple is the largest information technology company by revenue and, since January 2021, the world’s most valuable company. As of 2021, Apple is the fourth-largest PC vendor by unit sales and fourth-largest smartphone manufacturer.
Assembly Line
🖨️ Apple Tests Using 3D Printers to Make Devices in Major Manufacturing Shift
The new technique uses a type of 3D printing called binder jetting to create the device’s general outline at close to its actual size, or what is known in manufacturing as the “near net shape.” The print is made with a powdered substance, which afterward goes through a process called sintering. That uses heat and pressure to squeeze the material into what feels like traditional steel. The exact design and cutouts are then milled like in the previous process.
Apple and its suppliers have been quietly developing the technique for at least three years. The work is still nascent and, for the time being, will be reserved for lower-volume products. Most Apple Watch casings are aluminum, not stainless steel. The company hasn’t made headway on mass-producing 3D-printed enclosures with that material, which is also used for Macs and iPads, as well as lower-end iPhones. But the company is discussing bringing materials that can be 3D-printed, like steel and titanium, to more devices.
Apple will use 3D printing to make Apple Watch Ultra mechanical parts
The next edition of the Apple Watch Ultra will feature titanium mechanical parts where some have been produced by 3D printing to save time and cost, says analyst Ming-Chi Kuo.
Apple is not likely to be turning to consumer 3D printers for the new Apple Watch Ultra, but reportedly it will be moving away from its regular CNC machining process, at least in part. Computerized Numerical Control (CNC) is the process of taking CAD designs and automatically manufacturing the parts by cutting at the material.
Analyst Ming-Chi Kuo says that Apple will continue to use CNC and that it will even be used to finish off elements of the 3D printed mechanical parts. But by moving to 3D printing, Kuo says that Apple can speed up the time taken for production — while simultaneously cutting down on costs.
🖨️ How Will The Apple Reality Pro Headset Boost 3D Printing?
While most AR/VR companies certainly rely on 3D printing to some extent, at least at the level of product design, Apple’s latest product, specifically, may kickstart a niche segment of the industry known as “additively manufactured electronics (AMEs).” To those who have been following the 3D printing industry, the most obvious method for squeezing electronics into small spaces is to use AMEs. With 3D printing, it’s possible to spray conductive traces onto curved surfaces using a technology called Aerosol Jet, from Optomec, which allows electronic features to be incorporated into the structure of a product, rather than force entirely separate components into already tight spaces.
The Sandia National Labs spinout has sold Aerosol Jet printers to Google, Meta, Samsung and has all-but-confirmed that Apple is using the process, as well. By 2016, Taiwanese manufacturer Lite-On Mobile used these systems to spray antennas onto millions of mobile phones before its then-senior manager of Technology Development for Antennas, Henrik Johansson, left to work for Apple.
However, it isn’t Aerosol Jet alone that may be used by these companies to shrink devices. In December 2022, Meta acquired optics firm Luxexcel with a goal of using its lens printing process to create AR glasses. Luxexcel’s method produces optically clear polymers with the ability to integrate waveguides, necessary for transparent displays, into its lenses. It’s no coincidence then that the social media-turned-metaverse giant will be releasing the newest version of its Quest Pro headset late this year, a device said to rival Apple’s Reality Pro.
Apple announces multibillion-dollar deal with Broadcom for components made in the USA
Today Apple announced a new multiyear, multibillion-dollar agreement with Broadcom, a leading U.S. technology and advanced manufacturing company. Through this collaboration, Broadcom will develop 5G radio frequency components — including FBAR filters — and cutting-edge wireless connectivity components. The FBAR filters will be designed and built in several key American manufacturing and technology hubs, including Fort Collins, Colorado, where Broadcom has a major facility.